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About Pas Reform

Pas Reform is an international company, which has specialized in the development of innovative hatchery technologies for the poultry sector since 1919.
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Dutch Poultry Centre

Hatchery management

Selecting a hatchery location

selecting a hatchery location

Having made the decision to build a hatchery, finding the right location is a critical first step. Not every piece of land is suitable as a hatchery site - and finding a good location that is fit for the purpose deserves some time and proper investigation, in order to give the hatchery a good start.

Read more: Selecting a hatchery location

Optimising hatchery design for peak performance

Optimising hatchery design for peak performance

Having chosen a green field site for the new hatchery, it is important first to consider the lay-out of the facility carefully, followed by producing an engineering plan of drains, piping, ducting and cabling.

Read more: Optimising hatchery design for peak performance

Modernizing or Expanding a Hatchery

Modernizing or expanding a hatchery

When building a new hatchery, we have the freedom to plan exactly what we need, where we need it, right down to laying the groundwork for future expansion. Modernizing or expanding an existing hatchery poses more of a challenge.

Read more: Modernizing or Expanding a Hatchery

Future-focused hatchery construction

Future-focused hatchery construction

Sustainability is an important feature of contemporary building design, often reflected in building regulations – and very achievable, given the many, varied material, design, energy and equipment solutions that are currently available.

Read more: Future-focused hatchery construction

Weighing the benefits of automation in the hatchery

Weighing the benefits of automation in the hatchery

A common rationale for investing in hatchery automation has traditionally been to reduce labour costs or to overcome the challenge of recruiting for monotonous, relatively strenuous work and long working days.

Read more: Weighing the benefits of automation in the hatchery

Hatcher basket hygiene for a clean start

Hatcher basket hygiene for a clean start

The hygiene status of the environment into which chicks are hatched has a direct impact on day-old-chick quality and first week mortality.

Read more: Hatcher basket hygiene for a clean start

Hatchery flooring and drainage

Hatchery flooring and drainage

The quality and construction of hatchery flooring can contribute significantly to operational productivity and cost-efficiency.

Read more: Hatchery flooring and drainage

The relevance of Hatchery Climate Control

The relevance of Hatchery Climate Control

While optimising climate inside the ­incubator best supports the needs of growing embryos, accurate climate control elsewhere in the hatchery also makes an important contribution to overall efficiency.

Read more: The relevance of Hatchery Climate Control

Data analysis: a critical path to improved hatchability

Data analysis a critical path to improved hatchability

In most hatcheries, the routine monitoring of incubation is based on data collected at each stage in the process. This is an important element of specific protocols for quality control and the optimization of hatchery results. For each step in the incubation process, quantifiable criteria have been defined. The hatchability of eggs set is one such quantifiable criterion, defined as the number of saleable chicks hatched from the total number of eggs from a certain batch/flock loaded in one or more incubators.

Read more: Data analysis: a critical path to improved hatchability

Optimizing poultry production from egg to chicken

Optimizing poultry production from egg to chicken

Hatching egg quality and incubation conditions influence broiler performance. It is therefore important to continually optimize every stage of incubation management, based on specific protocols for quality control and best performance.

Read more: Optimizing poultry production from egg to chicken

Starting single-stage incubation

How hatchery management changes when starting single-stage incubation

Management in a multi-stage hatchery is based on a daily routine of setting eggs according to a strict setting schedule per setter type. The common principle for establishing a setting schedule in a multi-stage incubator is based on the need to transfer metabolic heat from more ­developed embryos to the less developed, heat-demanding embryos in the early stage of embryonic development.

Read more: Starting single-stage incubation

Role of cleaning and disinfection

Role of cleaning and disinfection

Because of its central position in the poultry production chain, the commercial hatchery has the power both to stop the spread of pathogens, for example from a Salmonella infected breeder flock, or to intensify a disease challenge, by spreading pathogens to customers or other supplying breeder farms.

Read more: Role of cleaning and disinfection

How effective is your cleaning programme

How effective is your cleaning programme

Cleaning and disinfection are fundamental to effective hygiene in the hatchery. Cleaning can remove up to 85 per cent of micro-organisms, preventing their development by removing their food sources, or ‘dirt’. Any remaining micro-organisms can then be eradicated by disinfection.

Read more: How effective is your cleaning programme

Keeping the hatchery free of Aspergillus

Keeping the hatchery free of Aspergillus

Aspergillosis is a fungal infection of the respiratory tract in young birds, also commonly known as ‘brooder pneumonia’. In infected birds, the air sacs and lungs show white to yellow spots or lesions. Infected birds gasp for air and have ­accelerated breathing. Aspergillosis can also result in severe eye (and even brain) infection, which can appear as a yellow cheesy pellet beneath the eyelid. Increased mortality rates of 5 to 50 % may occur within 21 days after the placement of diseased birds.

Read more: Keeping the hatchery free of Aspergillus

Formalin-free hatching egg disinfection: an achievable goal!

Formalin free hatching egg disinfection an achievable goal

Disinfecting hatching eggs is a critical control point (CCP) in the poultry production chain, aimed at reducing the introduction of pathogens into the hatchery for the production of healthy day-old-chicks.

Read more: Formalin-free hatching egg disinfection: an achievable goal!

Effective rodent control on breeder farm and hatchery

Effective rodent control on breeder farm and hatchery

Rodents (rats and mice) are documented carriers of Salmonella spp. and therefore present a serious concern for public health. A review of Meerburg et al. (2007) showed infection rates in rodent populations ranging from 0 - 77 per cent.

Read more: Effective rodent control on breeder farm and hatchery

The true value of preventive hatchery maintenance

The-true-value-of-preventive-hatchery-maintenance

Modern hatcheries are capital intensive, production orientated businesses that depend on minimal downtime to realise optimised profitability. A well-organized preventive maintenance program is therefore a critical focus for these businesses which, by anticipating and preparing for potential machinery or equipment failures, are far more efficient, smooth-running and ultimately better placed to realise maximum returns on investment.

Read more: The true value of preventive hatchery maintenance

Ergonomic benefits in the hatchery

Ergonomic benefits in the hatchery

The hatchery is generally regarded as a safe place to work, reporting very few incidents when compared with other industries. In practice, that does not mean that working in the hatchery is entirely without risk. A proper regard for Health and Safety in the hatchery requires great care in managing factors such as dust, noise, climate and the use of chemicals, for example.

Read more: Ergonomic benefits in the hatchery

Pas Reform
Pas Reform
P.O. Box 2
7038 ZG Zeddam
The Netherlands
Phone +31 314 659 111
Fax +31 314 652 575
E-mail info@pasreform.com
Internet www.pasreform.com
© Pas Reform Hatchery Technologies