Adaptive embryonic incubation
Adaptive embryonic incubation
SmartSense™, with its industry leading, precise climate control – based on air temperature, relative humidity and CO2 – also features a next generation series of intelligent, high-accuracy sensors in the SmartSense™ trolley. These constantly and non-invasively measure temperature, together with egg weight loss and heart rate averages (both available soon). The result is that the incubator can automatically adapt the environmental conditions to the actual needs of the growing embryos, further optimizing uniformity and maximizing post-hatch performance.
Modular single-stage incubation
The modular design of the SmartSense™ single-stage incubation series allows you to carefully manage the conditions required by the developing embryos per incubator section.
Each zone of the incubator is supported by its own temperature, heating, cooling, humidification and ventilation systems. This is the only way to guarantee a homogeneous temperature in incubators containing more than 130,000 hatching eggs. By controlling each section individually, a range of incubation environments can be created to meet the specific needs of each egg, according to breed, flock, age or storage profile.
Together with the SmartSense™ trolley, the system automatically adapts to specific embryonic needs. The result is maximum uniformity and optimal climate conditions for each batch of eggs at every stage of the incubation process – making specific trolley positioning and transfer during incubation redundant.
Fully sealed cabinet
SmartSense™ has a fully sealed cabinet for optimum control of the incubation climate. This ensures uniform temperature, humidity and CO2 build up in the initial stages of incubation for a uniform start of the incubation process. The doors are fitted with both automatic magnetic closures and drop-down seals, guaranteeing a secure, airtight and energy efficient seal. When shut, the doors create a strong, reliable barrier against air infiltration and leakage, enabling the egg pack to heat up quickly and uniformly during initial incubation and preventing the loss of valuable climatized air.
The design of the SmartSense™ bi-directional flex fan ensures the most effective method of exchanging energy, CO2/O2 and moisture in the incubator – to achieve truly homogeneous temperature distribution. Straight, flexible fan blades make it possible to rotate the flex fan in both directions (independently programmable). Inlet air is mixed with conditioned air inside each section of the incubator and channelled along the side of the setter trolleys, before the air is then drawn back over the eggs. This process ensures complete air temperature homogeneity at each egg position and results in a highly uniform eggshell temperature. And because it runs at a lower speed and is used on a ‘slow’ speed motor, the newly designed flex fan brings a substantial reduction in electrical consumption, while also ensuring maximum operational reliability.
Integrated heating & cooling
The SmartSense™ setter has an integrated heating & cooling system in each section of the incubator – for optimum energy transmission, fast, even warm-up to set temperature, and maximum, future-proof cooling capacity. The system is fully integrated, with flex fans in front of the coils to deliver uniform cooling and temperature distribution throughout the cabinet.
Turning in line with airflow
The SmartSense™ turning device rotates the egg trays in line with the airflow. This ensures superior temperature distribution throughout the incubator, whether it holds 4 or 24 trolleys. In addition, each pair of setter trolleys has an independent (adjustable) turning mechanism, which is designed to protect the delicate hatching eggs from harmful physical shocks.
ESM™ Energy Saving Module™
SmartSense™ uses Royal Pas Reform’s Energy Saving Module™ (ESM™) for fully programmable incubator fan RPMs and energy efficient, frequency-controlled motors. This, coupled with the flex fan, makes the SmartSense™ setter one of the most energy efficient on the market. Combined with the SmartSense™ trolley, ESM™ becomes adaptive by automatically adjusting the fan speed to meet the needs of the growing embryo.
Adaptive Metabolic Feedback™
In a single-stage incubation environment, achieving the correct weight loss profile for hatching eggs is critical for proper air cell development. To achieve this, SmartSense™ incubators simultaneously measure and control humidity and CO2 during incubation. This Adaptive Metabolic Feedback (AMF™) accurately replicates breed or flock-specific weight loss profiles, preventing excessive ventilation and the loss of expensive, climatised air. Combined with the SmartSense™ trolley, AMF™ becomes adaptive by automatically adjusting ventilation and humidity levels to changing incubation demands.
SmartSense’s™ advanced ergonomic design benefits from decades of practical hatchery experience. Each detail has been thoughtfully engineered to deliver safe and efficient operation, whilst minimizing maintenance and reducing the risk of mistakes and labour costs.
SmartSense™ user interface
The SmartSense™ user interface provides total control over every function and setting in each individual incubator. With a large, vertical, high-resolution 15.4-inch colour touchscreen and multi-language intuitive design, it is simple to operate and easily accessible to operators of all skill levels. The SmartSense™ interface also includes an extensive incubation library for customer-specific incubation programs, with ongoing support from Pas Reform Academy.
SmartSense™ features a fully integrated webcam, which allows visual inspections without disrupting the incubator climate – not just in front of the machine, but also remotely from anywhere in the world.
SmartSense™ products are fully connected for remote support and updates, giving the hatchery greater control over the incubation process. Data is exchanged with SmartCenterPro™ to deliver detailed hatchery monitoring, analysis and reporting, allowing full track & trace functionality at every level of hatchery operation.
|Number of setter trolleys||4,8,12,16,24|
|Hen eggs 150 egg tray / 16 trolley||Capacity up to 115,200 eggs|
|Hen eggs 162 egg tray / 16 trolley||Capacity up to 124,416 eggs|
|Hen eggs 150 egg tray / 17 trolley||Capacity up to 122,400 eggs|
|Hen eggs 162 egg tray / 17 trolley||Capacity up to 132,192 eggs|
|Duck eggs 126 egg tray / 14 trolley||Capacity up to 84,672 eggs|
|Turkey eggs 126 egg tray / 14 trolley||Capacity up to 28,224 eggs|
|Modular design||Heating, cooling, humidification and ventilation systems in each incubation section|
|Heating||Integrated heating or electrical heating in each incubator section|
|Cooling||Water cooling system in each incubator section|
|Humidification||2 nozzles in each incubator section (humidity roller upon request)|
|Ventilation||Bi-directional flex fan in each incubator section|
|Set points per section||Separate temperature set points for each incubator section|
|Incubator control||SmartSense™ user interface|
|AMF™||Adaptive Metabolic Feedback™, including fully integrated sensor box, with high precision electronic humidity and CO2 control|
|ESM™||Energy Saving Module, for fully programmable RPM of the flex fan|